Nylon is hygroscopic; this is the technical term for being moisture sensitive. Functionally, this means the water content in nylon influences its mechanical properties. As water content increases, the flexibility and toughness of the nylon increases. Additionally, as water content increases, the glass transition temperature decreases, i.e., the nylon will still have good ductility at lower temperatures. As the water content decreases the nylon will be stronger and stiffer and the glass transition temperature will rise. Nylon will change geometry based on the water content; as water content increases the nylon will swell. More can be learned about conditioning nylon in BASF Corporation’s published paper titled Effects of Moisture Conditioning Methods on Mechanical Properties of Injection Molded Nylon 6.
Nylon Insert Lock Nuts
Complaints about nylon fasteners (including cable ties and nylon insert locking nuts) are common in the fastener industry. These complaints primarily occur in winter when the climate is cold and dry. The focus of this article will be nylon insert lock nuts.
Dry nylon will act more brittle, have smaller dimensions, be harder and stronger, be less malleable, and have a higher glass transition temperature. These factors combined with cold temperatures decrease the ease of assembly. While some dry nylon insert lock nuts are simply difficult to install, others experience nylon rings extruding/pushing out (Fig 1), or chipping after installation (Fig 2). Sometimes the nylon will simply be displaced or ejected as the nut is run down the external threads (Fig 3).
In a typical installation of a nylon insert lock nut, some amount of nylon displacement is expected (see Figure 4). The amount of nylon that is displaced depends on nylon ring geometry, thread tolerance of the external threads, size of cavity holding the nylon ring, and more.
Inch series nylon insert lock nuts are produced in accordance with ASME B18.16.6. This specification defines performance requirements and mechanical properties for these types of nuts at room temperature. ASME B18.16.6 also defines the geometry and finish required on the external threads used for nut performance testing. Perhaps the most unique aspect is the external threads required finish, which is zinc phosphate and oil according to Grade D of ASTM F1137. When nuts are submitted to a laboratory for testing, samples are tested in a room temperature environment, with special external threads, and installed with hand tools or other slow speed tools. Nylon insert lock nuts that experience field issues, most often, pass all tests in accordance with ASME B18.16.6.
Relative to the quantity of nylon insert lock nuts used, the amount that have problems during the cold and dry winter months is quite low. Nonetheless, if problems are taking place then there are a few things that can be done to help prevent reoccurrences:
- Slow down the installation speed. Impact tools should be avoided. Variable speed drills or hand tools could be used to permit the nylon more time to plastically flow against the external threads.
- Keep parts warm. There is a glass transition temperature for all nylons. If parts are warmer, the less glassy they will act, i.e. the more ductile they will be.
- In certain instances, it may be worth employing preservation tactics such as FIFO inventory systems, sealed packaging, etc.
If the nylon related issue simply cannot be prevented, or, the application will be in dry and/or cold environments, please contact Fastenal Engineering and ask what alternative lock nut solutions are available. Your success is our pride.
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